Welded Gabions

Welded Gabions

Welded gabion is a retaining wall system made of high-strength welded steel wire sheets assembled into rectangular cages and filled with stone or other materials. Known for its durability, easy installation and aesthetic versatility, welded gabions are widely used in construction, landscaping and erosion control projects.
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Description
Technical Parameters

Hebei Shengtong Metal Products Sales Co., Ltd. is one of the leading manufacturers and suppliers of welded gabions in China. If you're going to buy cheap welded gabions made in China, welcome to get free sample from our factory. Customized orders are welcome.

 

Welded gabion is a retaining wall system made of high-strength welded steel wire sheets assembled into rectangular cages and filled with stone or other materials. Known for its durability, easy installation and aesthetic versatility, welded gabions are widely used in construction, landscaping and erosion control projects.

 

Specifications

 

 

Nominal Box sizes (M)

No. of diaphragms (NO)

Capacity per box (M3)

Standard mesh sizes (MM)

Standard wire diameter (MM)

1.0×1.0×0.5

Nil

0.5

50×75

Heavily Galvanised or Alu-zinc coated wire 2.0, 3.0, 4.0, 5.0

1.0×1.0×1.0

Nil

1

 

 

1.5×1.0×0.5

Nil

0.75

75×75

OR

1.5×1.0×1.0

Nil

1.5

 

 

2.0×1.0×0.5

1

1

100×50

PVC coatedon Heavily Galvanised or Alu-zinc coated wire 2.0/2.5, 3.0/3.5, 3.8/4.3

2.0×1.0×1.0

1

2

 

 

3.0×1.0×0.5

2

1.5

100×100

 

3.0×1.0×1.0

2

3

 

 

4.0×1.0×0.5

3

2

 

 

4.0×1.0×1.0

3

4

 

 

 

Materials

Galvanized steel, PVC coated steel, stainless steel

Wire diameter

3.0mm to 6.0mm

Mesh size

50mm×50mm, 75mm×75mm, 100mm×100mm

Gabion size

1m×1m×1m, 2m×1m×1m, customizable

Coating options

Hot dip galvanized, PVC coated

Tensile strength

350–500 N/mm²

Attachment method

Spiral adhesive, clips or wire ties

 

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Technical Specs: Precision Engineering

 

 

 

Core Material: High-tensile carbon steel wire, either Hot-Dipped Galvanized or Galfan (Zinc-Aluminum) coated for superior longevity.

Welding Quality: Electro-welded at every intersection for maximum shear strength.

Mesh Sizes: Standard 50x50mm, 75x75mm, 50x100mm, or customized for specific rock sizes.

Wire Diameter: 3.0mm – 6.0mm (heavy-duty for retaining walls).

Finish: Hot-dipped galvanized (after welding) or PVC-coated for an elegant, rust-free aesthetic.

 

Production Process: Designed for Durability

 

 

 

Auto-Welding Technology: We use computer-controlled welding machines to ensure every single intersection is fused perfectly. This prevents the mesh from pulling apart, even under immense pressure.

Hot-Dip Galvanization: Our baskets are dipped after welding. This seals every joint, ensuring there are no exposed steel points that could invite rust-a critical feature for long-term outdoor survival.

 Why Contractors Love Them (Key Advantages)

 

 

Structural Integrity: The rigid structure prevents the "bulging" common in woven wire, making them perfect for vertical retaining walls and feature facades.

Visual Appeal: The clean, crisp edges create a modern architectural look that complements stone, glass, and wood.

Fast Installation: These come in flat-packed panels with spiral binders or "C-rings." Assembly is intuitive and requires less labor time on-site compared to complex flexible mesh systems.

 Export-Ready Packaging

 

 

 

We understand that structural panels can be heavy and prone to damage during transit:

Bundle Security: Panels are bundled with steel strapping and heavy-duty corner protectors to prevent warping.

Complete Kits: We package all necessary spirals/connectors in dedicated, easy-to-identify boxes within the main shipment to ensure no parts are missing during on-site installation.

Features

 

Materials

Typically made of galvanized steel, PVC-coated steel or stainless steel, ensuring excellent corrosion resistance and longevity.

Wire diameter

Common sizes range from 3.0mm to 6.0mm, providing structural integrity to withstand heavy loads.

Mesh size

Standard mesh sizes include 50mm×50mm, 75mm×75mm and 100mm×100mm, which can be customized according to project requirements.

Welded design

Welded intersections ensure rigidity and prevent deformation under load.

Coating options

Hot-dip galvanized: Ideal for corrosion resistance in outdoor environments.

PVC coating: Increases durability and offers a variety of color options.

Galfan coating: Uses zinc-aluminum alloy coating for enhanced protection.

Modular construction

Easily assembled using spiral binders, clips or wire ties.

 

Advantages

 

Strength and Durability

Compared to woven gabions, welded structures have higher strength and can maintain their shape under heavy loads.

Corrosion Resistance

Sustainable performance in a variety of environmental conditions, including marine and coastal areas.

Easy Installation

Prefabricated panels simplify the assembly process, saving time and labor costs.

Flexibility

Can be stacked, shaped or combined to create custom structures.

Environmentally Friendly

Filled with natural stone, welded gabions blend seamlessly with the environment and promote vegetation growth.

Cost-effective

Durable, low-maintenance design reduces long-term costs.

 

Applications

 

 

Erosion Control

Stabilize slopes, river banks and embankments to prevent soil erosion.

Retaining Walls

Used in construction and landscaping to retain soil on terraces or slopes.

Flood Control

Build barriers to control water flow and minimize flood damage.

Landscaping and Aesthetics

Decorative walls, garden furniture and noise barriers in outdoor spaces.

Highway and Railway Projects

Protect slopes and buildings near highways, railways and bridges.

Military Applications

Use as a defensive barrier in military areas.

 

Installation Process

 
 

Preparation

Level and compact the base to provide a stable foundation.

 

Assembly

Connect the panels using spiral adhesive or clips to form the cage.

 

Placement

Place the assembled gabion in the desired location.

 

Filling

Fill the cage with stones or other material, ensuring even distribution.

 

Securing

Close the top plate and secure it firmly to hold the structure.

 

Finishing

Stack and align more gabions as needed to accommodate larger projects.

If you are working on architectural, landscaping, or heavy-duty civil engineering projects, you know that the "look" of a structure is just as important as its stability. Our Welded Gabion Baskets are engineered to provide a clean, geometric finish while delivering the industrial-strength structural support your projects demand.

Unlike flexible woven mesh, our welded panels keep their shape perfectly under load-no bulging, no sagging.

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